Etsy's Handmade Blog
Fusing Plastic Bags with the Etsy Labs
This tutorial on fusing plastic bags was originally published on the now-retired Etsy Labs blog in May of 2007. Due to popular demand, we are reposting it in The Storque. Enjoy!


I realized this afternoon that I basically explain this technique to an Etsy Labs visitor at least once a day, but had never put the instructions online. So, here it is. Fusing! Plastic! Bags!

Do you have one zillion plastic drugstore and grocery bags under your sink, or perhaps smushed into a drawer? Ever wanted a cheap and easy use for them? One that leaves you with an intriguing and useful homemade craft supply? Do you have an iron? Why don't you fuse them together?

What you'll need
Plastic bags (thin, flimsy ones work best)
Parchment paper, freezer paper or plain old copier paper
Iron (and your favorite ironing surface)
Scissors

Making it
Please do this in a well-ventilated area. 


Flatten out the bag and trim the bottom seam and handles off. This allows the bag to be opened up into a larger rectangle of plastic.


Turn the bag inside-out if it has printing on it. Once the ink heats up, it comes off the bag and makes a huge mess. If the bag has an interesting design that you'd like to preserve, try using a clear plastic bag layered on top of the printed one.

We find that between 6-8 layers of plastic gives the best results. So, you can either fold your bag twice until it is 8 ply thick, or use three or more bags layered on top of one another. Trying to fuse less than 6 layers often results in little holes forming in the finished piece and a generally weaker material.

Sandwich your plastic bags between the parchment paper


Next, run a hot iron (we set ours to "rayon," but you will need to experiment a little to see what works for you) and keep the iron moving constantly. Make sure to get the edges, and after about 15 seconds, flip it over and iron the opposite side for a few seconds.


Peel a corner of the paper back to see if the plastic is fused together. It should be fairly smooth and "one sheet" to the touch (watch out, its a little hot). If the layers are not all melted together, iron it some more.

 


Peel the parchment paper away from the finished plastic sheet. Voila! Now, you can use this stuff to make a million things. We've made re-usable grocery totes, wallets, and floor cushions; I think its an inexpensive way to make waterproof linings for beach bags and make-up clutches.

Fused plastic makes fun and easy-to-clean bibs! Download this pattern and cut out two pieces (one from the plastic and another from a pretty cotton fabric), pin together with 1/4" bias tape (you'll need about 48") and run a zip-zag stitch around the edges with your sewing machine. 

 

Tags Earth Tones, Etsy Labs, fusing, fusing plastic bags, green, HOW-TO, plastic bags, recycling, shopping bags, upcycling, video
All articles in How-To
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64 comments     Login to add your own!

Jan. 25, 2008 at 11:19 a.m. GreenSpaceGoods

That is so awesome! I'd been trying to figure out what to do with bags (since I can't crochet for the life of me). Thanks very much :)

Jan. 25, 2008 at 11:38 a.m. tuftyhedgehog

Brilliant - just brilliant!

Jan. 25, 2008 at 11:46 a.m. abitabite

I used this technique, as taught by Anda, to make a dress for costumecon

http://images.etsy.com/all_images/0/0...

Jan. 25, 2008 at 11:58 a.m. bemyshark

i also have to explain this to someone probably once a week. people LOVE it, and are so excited to try it. it's a great activity to do with kids--i went into a 5th grade classroom to talk to them about making recycled crafts, and with one class we just spent about an hour fusing plastic bags [which they made the coolest things out of] because they could NOT get enough of it. i cannot endorse this process enough!

Jan. 25, 2008 at 12:15 p.m. yumiyumi

this is fantastic! this will help me with my "be as green as possible" new year's resolution.

Jan. 25, 2008 at 12:17 p.m. AnneHolman

so glad to find instructions on how to do this! i had seen a tote bag and a quilt made this way a while ago and didn't know how it was done. thanks... have a stash of bags i need to repurpose!

Jan. 25, 2008 at 12:18 p.m. pookeh

i think i enjoy the fumes a tad too much.

Jan. 25, 2008 at 1 p.m. bemyshark

p.s. turning the iron up way high and allowing those "little holes" to form yields interesting results, too:
http://www.etsy.com/view_listing.php?...

Jan. 25, 2008 at 1:17 p.m. qwynwyn

Aha! That's pretty cool, and it seems doable!

Jan. 25, 2008 at 1:20 p.m. vanillalotus

Wow this is cool. Is it sturdy enough to sew through?

Jan. 25, 2008 at 1:32 p.m. bigbluebed

What a brilliant idea. I cannot wait to try it.

Jan. 25, 2008 at 1:46 p.m. tinarice

great article! thanks!

i love the 'related items' too! and bemyshark's necklace. now i'm feeling all inspired!

Jan. 25, 2008 at 1:48 p.m. happydaystudio

Wow interesting!! I have a MILLION of those plastic bags hanging around. Thanks, I think I'll try this idea :)

Jan. 25, 2008 at 2:14 p.m. kibblesnknits

Thank you! I put all my items in plastic baggies when I mail them out. I think this would be better packaging!

Jan. 25, 2008 at 3 p.m. Meowstro

so neat! and waterproof too, I imagine.

Nice Ikea ironing board by the way - I have the same one. On a side note, I found it nice to lay a tea towel underneath the cover(which slips right off) to make a cushier surface, since otherwise I was getting grill/mesh imprints when I ironed delicate things.

Jan. 25, 2008 at 3:13 p.m. hobbledehoy

great tutorial! I think I'll sew "fused" patches together to create an emergency blanket for the trunk of my crappy old car.

Jan. 25, 2008 at 4:57 p.m. yaelfran

love sooooo much the tutorial and Inbalimor too!!!!!

Jan. 25, 2008 at 5:23 p.m. eclipse

vaniallalotus- yes you can sew through it! It sews up great, I just use a longer stitch length because a short stitch makes a perforated line and could be prone to tearing. I don't use any special needle or presser foot. On smaller items it can be easier to have the seams on the outside (sew wrong sides together) because the "fabric" is stiff and hard to turn inside out. It won't fray, so exposed seams aren't a big problem.

Jan. 25, 2008 at 6:01 p.m. katelynjane

Seriously love this idea! I'm going to have to try it this weekend!

Jan. 26, 2008 at 12:16 a.m. zebby

I am so, so happy I found Etsy, for these kinds of invaluable information..Thank you so much!!!All those bags I have to now save in all those colours.

Jan. 26, 2008 at 7:39 p.m. Luceee

This is a great idea, but does anyone know if the plastic bags release icky vapors when heated?

I tried it tonight, and I felt a little dizzy afterwards...

Jan. 27, 2008 at 7:21 a.m. eclipse

I fuse plastic all the time and never smell anything chemical and have never gotten dizzy. I don't get the plastic hot enough to smell, but I think if you burn it, then it will efinitely smell and give off fumes!
Well actually sometimes I smell the food item that was inside the bag, for example I smelled cinnamon when I fused bags from red hots candies. And then I was sad the bag was empty! Even when you wash the bags before fusing, I think plastic is slightly porous and can absorb strong food aromas.

Jan. 28, 2008 at 11:18 a.m. anda

I get a headache sometimes but I always do it somewhere with good airflow.
There was a forum thread that I can no longer find where someone's husband who works with plastics said there should not be any toxic fumes.

Jan. 28, 2008 at 11:21 a.m. anda

I just found this (wow, the old blog made AskMetafilter! Fame!)
http://ask.metafilter.com/78080/Ironi...

Jan. 30, 2008 at 4:50 p.m. SusyJack

This is so cool. I thank you. And my Duane Reade bags thank you. :)

Jan. 30, 2008 at 6:47 p.m. OhSewHannah

WOW! This is so awesome. Thanks-I can't wait to try it.

Feb. 3, 2008 at 4:19 p.m. Luceee

Thanks for the responses eclipse and anda!!

Feb. 15, 2008 at 8:02 p.m. iworkartwork

Brilliant! I want to try it now!!

Feb. 24, 2008 at 5:07 p.m. TiffanyTeske

This is awesome! Thanks, Anda!

April 22, 2008 at 11:32 a.m. bungaloe

i cannot wait to get home and try this! i have a HUGE plastic bag collection because i HATE throwing them away, very exciting!

June 8, 2008 at 10:02 a.m. SteppingStones

This is a great article, but... the name Slutbag for a business is the most amazingly brilliant thing I have ever seen!!!!

June 8, 2008 at 10:46 a.m. pillowhead

wow it is so easy! why did I not do this before? Thanks for posting this tutorial! :)

June 8, 2008 at 11:26 a.m. PopTopLady

I love this! Can't wait to try. Just be very careful with the Target bags (read this: http://www.cnn.com/2008/TECH/05/13/tr...) that a friend shared) It talks about how Target is giving people a hard time when they upcycle their bags and show their TM bullseye

June 8, 2008 at 11:36 a.m. birdsandswings

this is great!! thanks so much!

June 8, 2008 at 11:37 a.m. cocoondesigns

great ideas

June 8, 2008 at 12:01 p.m. pinkshowercurtain

that is so cool! thanks for sharing. i'm totally going to try that today. :)

June 8, 2008 at 12:16 p.m. raghousenternational

This is so cool. I am gonna try it!

June 29, 2008 at 11:45 a.m. patricewright

so cool

July 1, 2008 at 8:35 p.m. CopperFrogStudio

I love this and can't wait to try it!

July 1, 2008 at 9:10 p.m. KMCdesigns

If only I had an iron!

July 3, 2008 at 9:40 p.m. PamperMePlease

hum, what shall i create?

Aug. 13, 2008 at 8:55 a.m. LagunaLane

I can't wait to try this!
thank you for the tutorial!

Aug. 13, 2008 at 9 a.m. anda

Wow...I was 8 months pregnant in that how-to video up there...

Aug. 13, 2008 at 10:08 a.m. themefragrance

so much fun!

Aug. 14, 2008 at 8:14 a.m. pompompurses

can you use bread bags and used ziplocks also?

Aug. 15, 2008 at 4:51 p.m. leoneill

can you use produce bags from the grocery store in this technique?

Aug. 20, 2008 at 11:43 p.m. polar8888

is it better to use parchment paper or regular printer paper

Oct. 3, 2008 at 12:03 p.m. warmhart

WOW! I had made crocheted shopping bags from plastic bags now I have another way to recylce those plastic bags into something re-usable. THANKS!

Oct. 24, 2008 at 11:50 p.m. ImogensGarden

this is fantastic! note worthy tidbit...waxed paper does NOT work. stick with freezer, parchment, or copier.

Dec. 30, 2008 at 6:05 a.m. Simplybotanical

What a great green idea.

Jan. 12, 2009 at 12:37 p.m. Sanguinaria

QUESTION: can you fuse number 2 plastic with number 4 and so on or do you have to keep within the same plastic recycling family?

March 24, 2009 at 12:56 p.m. fernfiddlehead

Did I already comment here? That was fun.

March 28, 2009 at 4:30 p.m. galinav

How interesting!!!
I always am very enthusiastic about new technologies and new crafts. I certainly will try to make fuse plastic. The more we recycle the greener we are.
THANK YOU!

April 16, 2009 at 1:01 a.m. DebiDesigns

wow, I have to make some for my customers who purchase from me at the Arts festival this weekend! I was gonna buy some clear ones from a plastic bag store.
Thanks so much for explaining this for us, oldies but goodies!

April 24, 2009 at 3:22 p.m. greenriverstudio

Cool! Loving the bags.

April 24, 2009 at 3:40 p.m. littlegemcrafts

IVE BEEN LOOKING FOR SOMETHING DIFFERENT TO TRY, GREAT IDEA! I LIKE EVERY WOMEN HERE HAS A MILLION AND ONE PLASTIC BAGS IN MY CUPBOARD IM GONNA TRY IT. THANK YOU THANK YOU THANK YOU!!
BECKIE X

April 24, 2009 at 6:36 p.m. lovebugstudios

Ok, eliminate freezer paper for this too - at least check if your freezer paper is coated. Mine is coated with a thin layer of... I guess PLASTIC so now the bags are fused to the freezer paper & now are a complete mess....

April 24, 2009 at 9:52 p.m. clothpaperstitches

I'm so glad I found this article!! I have been wondering how to do this for a while. Thanks for sharing.

April 25, 2009 at 10:02 a.m. JadeRoseBoutique

What a great idea! Can't wait to start playing - thanks.

April 25, 2009 at 11:47 a.m. squeeky001

that is a good idea.I will try it when I get time.

April 25, 2009 at 7:14 p.m. TurnitoverTreasures

Very cool (hot) idea! I will try it! Thanks for being so detailed in your description!

April 26, 2009 at 6:26 a.m. myJellyBean

LOVE, LOVE, this idea!! I have been looking for this to try, have ALOT of bags and ideas! Thanks so much!

April 27, 2009 at 4:41 p.m. tootsweethandbags

love this!

June 30, 2009 at 7:25 p.m. Trio

I did this about twelve years ago for a university project. I put those tiny glitter stars between the layers and made some really decent tealight candle holders and low wattage globe lamp shade boxes. I also incorporated some photo transparencies into the boxes so the light shone through those too. It was a lot of fun!

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