| 24,644 sales | 5 out of 5 stars

L&P 1008: Classic Ball Cap and Big Fat Trucker Hat Pattern for 18 inch dolls such as American Girl — unisex doll sports hat



In stock

Whoa! You can't buy your own item.

  • Digital download
  • Digital file type(s): 1 PDF

Our CLASSIC BALL CAP replicates the full-size original, a staple of sports and casual wear since the 19th century, with six panels for a molded fit, ventilating eyelets on each panel, a "squatchee" (matching fabric-covered button) at the top, and an optional vent at the back for the look of an adjustable cap (and also, a useful place to put a ponytail!)

Our BIG FAT TRUCKER HAT is a trendy tweak on the classic silhouette, standing ever-so-slightly taller and wider, with a stiffly-interfaced double panel in front begging to be decorated in any way you choose, and mesh panels along the sides and back.

The Classic Ball Cap is rated EASY as the curved sections fit together in a series of straight seams. For an even simpler version, the eyelets and back vent can be omitted and a purchased shank button can be used instead of a self-fabric covered button. This is an ideal pattern for a beginner looking to start making doll hats.

The Big Fat Trucker Hat is rated EASY/INTERMEDIATE. Though the construction steps are similar to the Classic Ball Cap, mesh material can be trickier to work with than standard woven fabric. If you use nylon net or mesh, we highly recommend finishing the prickly edges with a serger so they don't catch in your doll's hair.

With both styles, Lee & Pearl's photo-illustrated directions and computer-drafted, guaranteed to- fit-together pattern pieces make construction as easy as possible.



1/8 yard light or medium weight woven fabric: cottons or wools – calico, twill, denim, chambray, flannel, tweed, etc. This pattern works best with fabrics that simulate the drape of a medium weight twill or denim – like a well broken-in pair of pants. If using a lightweight fabric like quilting cotton, fuse lightweight interfacing to each piece before sewing.

Lightweight fusible interfacing for the brim

1/2 yard single fold bias tape

1 – 3/8" to 1/2" self-fabric covered button (kits can be found with notions in fabric stores) or a small, domed shank button of your choice

6 – 1/8" eyelets or grommets and eyelet/grommet setting tool (these can be found with scrapbooking supplies in craft stores)

3" of 1/4" to 3/8" twill tape, grosgrain ribbon or elastic for optional back vent

Matching thread



Scraps of light or medium weight woven fabric for the front panel and brim

Fusible fleece interfacing for the front panel and brim (we used Pellon 987F)

1/8 yard mesh for the sides and back
We have tried a wide variety of mesh options and found that stiff nylon net (also called "specialty mesh") works well, as long as you double it. If you're feeling adventurous, there are mesh options everywhere: beach bags, recyclable grocery bags, even dollar store laundry bags. One option that worked very well was the mesh from an up-cycled full-size trucker hat. This material sews easily, molds nicely and doesn't need to be doubled.

1/2 yard single fold bias tape

1 – 3/8" to 1/2" self-fabric covered button

3" of 1/4" to 3/8" twill tape, grosgrain ribbon or elastic

Matching thread, including serger thread


Trim your hats with appliques, purchased or self-printed heat transfer designs, glue-on or hot-fix crystals, fabric glitter, fabric paint, embroidery, or anything else you might see on a full-size ball cap or trucker hat.


Sign up for our mailing list at www.leeandpearl.com, and you'll receive our newsletter full of behind-the-scenes news, tutorials, crafts and printables. PLUS, you'll get the link for our annual members-only FREE PATTERN.

Don't miss out on this pattern — join our mailing list today at www.leeandpearl.com!

Join the Lee & Pearl™ community: like us on Facebook (Lee & Pearl), follow us on Instagram (#leeandpearl), share us on Pinterest (www.pinterest.com/leeandpearl) and watch us on YouTube (https://www.youtube.com/c/leeandpearl).

We made the T-SHIRTS and TOPS shown in our photos using Lee & Pearl Pattern #1001: Unisex T-Shirts for 18" Dolls – https://www.etsy.com/listing/156525451/lp-pattern-1001-unisex-t-shirts-for-18?ref=shop_home_active_8 — AND Lee & Pearl Pattern #1031: Classic Wrap Dress and Peplum Top for 18" Dolls — https://www.etsy.com/listing/188684456/lp-pattern-1031-classic-wrap-dress-and?ref=listing-shop-header-2

We made the red nylon WINDBREAKER JACKET using Lee & Pearl Pattern #1010: Army Combat Uniform Bundle for 18" Dolls — https://www.etsy.com/listing/172330824/lp-pattern-1010-army-combat-uniform

To see our other patterns, visit the PATTERNS section of our Etsy store at https://www.etsy.com/shop/leeandpearl?section_id=15862176&ref=shopsection_leftnav_1

To see our selection of Fabric & Trim Kits, visit the FABRIC & TRIM KITS section of our Etsy store at https://www.etsy.com/shop/leeandpearl?section_id=15860795&ref=shopsection_leftnav_2


This pattern will be delivered as an instant download. After purchasing, you will receive a link to a PDF copy of the file. No paper copy will be mailed.

This pattern may be printed solely by the original purchaser. It may not be duplicated, redistributed, posted or resold without prior authorization from Lee & Pearl™. If you use this pattern to make items to sell yourself, we ask that you give Lee & Pearl™ design credit in the description of those items. Thank you!

Lee & Pearl™ is not affiliated with Mattel, American Girl® or any other company or organization.

Instant Download

Your files will be available to download once payment is confirmed. Here's how.

I don't accept returns, exchanges, or cancellations. But please contact me if you have any problems with your order.


Owner of leeandpearl

Message LeeandPearl

This seller usually responds within a few hours.

2,677 reviews

5 out of 5 stars

Buyers are raving!

Multiple people gave 5-star reviews to this shop in the past 7 days.


bossross17 Jul 27, 2018

5 out of 5 stars

Loved this pattern! Easy to follow, makes up quickly. I jumped right in and made my first cap in leather, and it's just adorable. I highly recommend Lee and Pearl patterns.

Purchased item:

Nina Veale Apr 1, 2014

5 out of 5 stars

My 18-inch doll is a bit of a hat addict so now she's going to have all sorts of baseball caps. I love the mesh option! Very, very fast download and lots of clear instructions.

Purchased item:

Lee Beasley Apr 8, 2014

5 out of 5 stars

Pattern is rated Easy, and it truly is. The baseball cap goes together fast and looks adorable on an 18 inch doll. Can't wait to make more!

Purchased item:

Vanessa Yochim Jan 21, 2021

5 out of 5 stars

I needed a ball cap pattern for my custom memory bears. With some altering to fit, this worked perfectly.

Purchased item:

Disclaimer: Etsy assumes no responsibility for the accuracy, labeling, or content of sellers' listings and products. Electrical or electronic products may pose a risk of fire or electrocution. Vintage, handmade, refurbished, or modified electrical or electronic products may not meet current safety standards and may not be in safe working order. Inspect carefully before use and contact the seller by sending a Message if you have concerns relating to the product. Do not use a vintage electrical or electronic item if its safety cannot be verified. To reduce the risk of fire, never leave vintage electrical or electronic products plugged in unattended. See Etsy's Terms of Use for more information.

Collections with this item

This item has been saved 336 times

See more
Knitting Pattern Sweater and Skirt fits American Girl Doll PDF
PDF Knitting Pattern Tulip Jumper fits American Girl 18 inch Doll
L&P Boy Pattern Bundle for 18 inch dolls such as American Girl, includes Doll T-Shirts, Pants, Cargo Shorts and Ball Cap / Trucker Hat
13 Items

Curated by Joanne

American Girl Dress Pattern - 18" Doll pdf Sewing Patterns -Lauren Dress Sewing Pattern for 18 Inch Dolls spring summer outfit
Kaye wiggs wig  Bjd wig SD wig Bjd doll outfit Bjd wig 8"-9"
Custom doll wig for 18" American Girl Dolls - Heat Safe - Tangle Resistant - fits 10-11" head size of 18" dolls Our Generation Journey Gotz
13 Items

Curated by Angela

L&P 1035: Olá Brasil! Off-the-Shoulder Samba Top, Bahia Dress and Brazilian Baiana Headwrap Pattern for 18 inch dolls such as American Girl
L&P 1032: Desert Sunrise Maxi Dress, Halter Top and Beaded Choker Pattern for 18 inch dolls such as American Girl — summer boho doll fashion
L&P 1983: She's a Maniac Off-One-Shoulder Workout T-Shirt Pattern for 18 Inch American Girl Dolls | 80s fashion aerobics dance warm-up wear
12 Items

Curated by Lauren

6mm/0.24" Wide Tiny Velcro, in 3 Colors, Super Thin Hook and Loop Tape, Sew On Fastener Strap, Perfect for Doll clothes
8-9 inch Baby Doll 14 pc Layette  DOLL CLOTHES VINTAGE ePattern
SCALLOPED BRIM BONNET Pattern 4 sizes Sew Sweet Child Girl Toddler Baby Cotton / Felt Vintage Hat 1930 Sewing e-pattern pdf
14 Items

Curated by Norma

See more