DIY Batman Arkham Knight Foam Armor Tutorial Kit - Includes Patterns, Tutorial Videos, and Materials List



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Whoa! You can't buy your own item.

  • Digital download
  • Digital file type(s): 2 PDF

Purchase this kit and start making your very own Batman Arkham Knight armor today!

This is a digital download for patterns and access to video tutorials. This is not a physical product.

Own your own copy of the eBook, digital patterns and access to tutorial videos to create your own foam armor like the one above.

The Arkham Knight Foam Armor Instruction Kit Includes:
-All patterns to make foam armor like the one shown in above pictures.
-Access to 10 videos (over an hour’s worth) showing you how to build every part of your armor step by step. Access information is in the eBook.
-List of inexpensive and readily available materials and where to get them locally and online.

To make it easy, all patterns are designed to be printed on 8.5” x 11” paper.

All you will need are the following readily available materials:
-EVA foam or Anti-Fatigue floor mats
-craft foam
-spray paint
-heat gun
-hobby and utility knives

No expensive tools like a belt sander or Dremel are necessary.

This kit covers the creation of the armor in the pictures above and only that armor. The kit does not include instructions on gauntlets, mask, etc.

A finished set of armor is approximately 16” wide shoulder tip to shoulder tip (does not include additional width of shoulder armor) and 19” from top of chest to bottom.

The design is one size fits most. You can adjust and resize pattern pieces if you like.

This listing is for the eBook, patterns and access to the instructional videos, NOT the finished product.

30 day money back guarantee. If you’re not happy with the instructional kit, get a full refund.


"...thanks a bunch for the book! ... got more than I expected. Especially with the length and detailed explanations in the videos...Very much worth the money. Ill be sure to recommend you to others." - Colin Kelley

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I don't accept returns, exchanges, or cancellations. But please contact me if you have any problems with your order.

294 reviews

5 out of 5 stars

Jeff Jurica Nov 2, 2016

5 out of 5 stars

Awesome how-to guide! Requires a bit of patience & craftsmanship, but if you don't want to pay $300 for a costume, this is your best option. I made the torso piece and the abs and then sewed them to a batman-esque BMX motocross jacket (cheap on Amazon). Side note- I didn't have a heat gun, but still made due with my wife's (high quality) hair dryer. I also couldn't get the cement glue to hold on some pieces (the torso), but I lightly hot-glued and then sewed the pieces together. That made everything extra durable. I even took a playful punch to the chest (by an intoxicated friend on Halloween night) and the foam withstood the blow & didn't fall apart. I don't recommend getting punched, but I can attest that the design is durable! Thanks for putting this guide together - I highly recommend!

Purchased item:

Fawn Ferguson Mar 2, 2020

5 out of 5 stars

This was my first attempt doing anything like this and i have to say it was a simple pattern and the instructions were easy to follow. I used the pattern as a base and changed it a little bit for our needs. I would certainly recomend this pattern and seller to people.

Purchased item:

Roland Tecson-Bourgeois Aug 21, 2021

5 out of 5 stars

Modified this template and made my own chest piece to go with the abs. Loved the shapes!

Purchased item:

izzelarpsallora Apr 23, 2018

5 out of 5 stars

Worked amazing for helping me make my Batgirl cosplay! The templates and directions are very in-depth and don’t leave out any details! I highly recommend!

Purchased item: