VirginiaTailorsUSA

Who are you people?

We are a hard-working team of individuals who is passionate about making products based on American standards. Our primary team members include one dad and two moms who believe that customers come first. Our background is in dry cleaning and tailoring. Major achievements include more than 900 positive reviews across local and online websites.

What are you making?

We are making face masks which are also referred as face covering. We have made single-layered, two-layered, and three-layered masks that include cotton, blended cotton, and silk fabric. Our most famous designs include Silk masks which we have shipped across 40 states. We have also shipped our fabric to Canada and the UK.

When did you make these products?
All products have been made on a rolling basis. We have been making masks since May of 2020.

Where did you make them?
In our shop in Northern Virginia. They were produced in a place where we instill love and care among our team and our customers.

How do you make them?
We follow a quality-driven manufacturing process. We have our own cleaning factory. Therefore, every mask is washed, dried, and steamed to ensure that fabric is not low quality and sewing threads withstand machine wash cycles in future. Despite COVID19 environment, we notice that almost no mask makers are taking time to wash and iron their masks before sending to the customers. We do!

Why do you make them?
We make them because we are a small business interested in manufacturing in the USA. Portions of our profits go to local food banks and struggling small businesses. We will work very hard to earn your business.

Here is our mask making process for 2in1 masks:
1. Select the front layer design.
2. Cut the front layer fabric.
3. Inspect the front layer fabric cut.
4. Select back layer design.
5. Cut the back layer fabric.
6. Inspect the back layer fabric cut.
7. Align cuts for the front and back layers.
8. Partial sewing for front layer.
9. Partial sewing for back layer.
10. Find matching threads and fill bobbins.
11. Align the front layer fabric.
12. Sewing the front layer fabric.
13. Put the front layer and back layer on top of each other.
14. Align both layers and review from front and back.
15. Sew both layers together.
16. Develop space for the Elastic insertion.
17. Insert Elastic on the left and right side.
18. Sew both sides from front and back layers
19. Cut extra threads
20. Inspect and move to the other side
21. Review the threads and sewing quality
22. Align fabric for the elastic sewing
23. Insert the first elastic
24. Insert the second elastic and flip the side.
25. Review the elastic quality
26. Align the elastic edges
27. Sew the elastic on the left side.
28. Sew the elastic on right side.
29. Perform Tailor inspection for the back side.
30. Perform Tailor inspection for the front side.
31. Perform the final inspection of mask.
32. Wash the mask in a commercial washer.
33. Dry the mask in a steam dryer.
34. Steam the back side of the mask.
35. Steam the front side of the mask.
36. Iron the back side of the mask.
37. Iron the front side of the mask.
38. Perform the final inspection front side.
39. Perform the final inspection backside.
40. Package with LOVE and CARE