Protogen Fursuit Head base Template Digital Pattern - PDF make your own Furry Fursuit Headbase

Protogen Fursuit Head base Template Digital Pattern - PDF make your own Furry Fursuit Headbase



In stock

VAT Included
Oi! You can't buy your own item.

  • Digital download
  • Digital file type(s): 4 PDF, 1 ZIP

This listing is for a digital template file in .PDF format which you download.
You do not receive an actual physical item in the post.
The pictures of the completed item are for reference only, and are to show what you can make yourself using this template / pattern.

The digital files include:-
Template / Pattern, (adobe PDF format)
Assembly Instructions, with Diagrams (adobe PDF format)
Assembly Photos (.zip File)
Mini Size Template

To print the template / pattern, use 'Abode Reader' (which is free to download) on your PC or MAC, and select the "poster" setting in the print options,
to tile the template so you can print it on your home printer paper.

Print at 100% (Large size - man)
Print at 95% (Medium size - lady or teenager)
Print at 90% (Small size - child 10 - 12 years)

You will need:-
Contact adhesive or Hot Glue to stick the sections together.
Scissors, snap or exacto blade to cut the foam
1" Upholstery foam (approx 60" x 20")
Buckrum or similar see-through material to cover eye hole in visor
Netting (if required)

Eye hole : you will need to cut out a section to see out of (example in Photo 7)

This template is my interpreation of Malice-Risu's Protogen guide on

This is made from standard 1" upholstery foam,
with as few seams as possible but still keeping space inside.

The Template will make an Adult size fursuit head.

Once printed, cut out the parts and copy them onto your foam.
Glue the parts together (following the instructions) with contact adhesive.

Update :
To make a mini size headbase, print the mini template and make the headbase using 1/2" upholstery foam
(this makes a head with an approximate overall width of 6" and height of 5")

Adjustments may be required if you want to make the head a different size to the template.

As with all foam templates, an understanding of how to cut and glue foam is advised to achieve the best results.

More photos of this and my other cosplay builds, can be found on my facebook page @chillicosplayuk.
Copyright by ‘Chilli Cosplay’
As per Etsy’s policy on digital items, no refund is given after purchase.
This template is for ‘Personal Use Only’, and not for redistribution or resale.

Instant Download

Your files will be available to download once payment is confirmed. Here's how.

I don't accept returns, exchanges or cancellations. But please contact me if you have any problems with your order.



Owner of ChilliCosplay

Message David

This seller usually responds within a few hours.

598 reviews

5 out of 5 stars

Buyers are raving!

Multiple people gave 5-star reviews to this shop in the past 7 days.


Natasha Hallam 01 Nov, 2020

5 out of 5 stars

Our son has been wanting a Protogen costume for two years. Halloween 2020 was THE year for this project and it turned out looking fantastic! My husband handled the printing and I took it from there. Professor Fizziwig responded quickly each time I had a question. Didn’t use contact cement after all but Gorilla Glue with the brush worked fine. Our 11 year old son could not stop telling me how amazed he was that I made it and how good it looked. I feel like this project officially erased all my mom fails. 😂 I’m adding the fur later and will repost. Even though we spent Halloween at home, we had fun taking pictures and video and sharing with friends online. Thank you, Professor Fizziwig!

Purchased item:

Aedan 01 Aug, 2020

5 out of 5 stars

I have never made one of these before ever, so this was a fun challenge! The instructions (especially the photos) were very helpful in constructing the base. The owner of the shop also answered questions I had about the amount of fur I should use for the head. Quality product and a fun project for anyone who wants to pass quarantine!

Purchased item:

Reviewed by Inactive 06 Oct, 2020

5 out of 5 stars

I wasn't able to print out the images, but I tried my best and looked at the images given in the listing and figured it out! Didn't struggle any little bit, for the eyes I decided to take buckram and paint it with a couple coats of red and cut holes for the eyes. HIGHLY recommend this pdf pattern as everything was very clear and easy to follow. Currently making the foam head, I WILL post a picture of the finished product.

Purchased item:

Verena 05 Jan, 2021

5 out of 5 stars

This is an absolutely amazing pattern! The instructions were very clear and easy to follow and it was fun to build this base!

Purchased item:

Disclaimer: Etsy assumes no responsibility for the accuracy, labelling, or content of sellers' listings and products. Electrical or electronic products may pose a risk of fire or electrocution. Vintage, handmade, refurbished, or modified electrical or electronic products may not meet current safety standards and may not be in safe working order. Inspect carefully before use and contact the seller by sending a Message if you have concerns relating to the product. Do not use a vintage electrical or electronic item if its safety can't be verified. To reduce the risk of fire, never leave vintage electrical or electronic products plugged in unattended. See Etsy's Terms of Use for more information.

Buyer collections with this item

This item has been saved 1,216 times

See more
PDF TEMPLATE: Fursuit Puffy Paws! Digital Download
Protogen Fursuit Head base Template Digital Pattern - PDF make your own Furry Fursuit Headbase
Puffy Fursuit Paw Pattern [PDF DOWNLOAD]
6 Items

Curated by Seb

Dino Nuggies Dinosaur Chicken Nugget Fursuit Prop Plush- PREORDER
Fixed Price Canine/Feline Fursuit Head Commission (Please Read Item Info)
Puffy Bird/Reptile Handpaw PDF DOWNLOAD
10 Items

Curated by Alex

PDF TEMPLATE: Fursuit Puffy Paws! Digital Download
DIGITAL Parrot Foam Base Pattern/Template for Fursuits - PDF Download
Protogen Fursuit Head base Template Digital Pattern - PDF make your own Furry Fursuit Headbase
7 Items

Curated by Maddy

The original Illuminated Cyberpunk Cyber goth fursuit visor Deus-Hex Clear **choose your LED colour**
Custom Any color Partial  Fursuit bird wings for furry
Protogen Fursuit Head base Template Digital Pattern - PDF make your own Furry Fursuit Headbase
10 Items

Curated by Sienna

See more

Explore related categories & searches