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Aviator Hat Sewing Pattern (Kids & Adults) PDF | Adult Pilot Cap Tutorial | Winter Earflap Hat Pattern | Warm Fleece Trapper Hat Sewing Men

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Highlights

  • Designed by DIYlabor
  • Supplies for making crafts
  • Digital download
  • Digital file type(s): 3 PDF

Aviator Hat Sewing Pattern PDF (Trapper / Earflap Hat) for kids + adults, instant download.
Beginner-friendly step-by-step photo tutorial (110 photos), printable A4 + US Letter, 3 sizes (52–62 cm / 20.5–24.5 in).

What you’ll receive
⭐ PDF sewing pattern + step-by-step photo instructions
⭐ 20 pages total (instructions + pattern pages)
⭐ 110 color photos that show the whole sewing process
⭐ Printable formats: A4 and US Letter
⭐ Languages: English and German
⭐ Measurements: cm and inches
⭐ Sizes included (3 size ranges)

This sewing pattern includes 3 size groups for a great fit from kids to adults.
Head circumference: 20.5 in (52 cm) to 24.5 in (62 cm)
– Children approx. 2–8
– Children approx. 8–14 and Adults S
– Adults M/L

Skill level
Beginner-friendly. Each step is explained clearly and shown with photos. Great if you want a quick winter sewing project that looks professional.

Fabric recommendations
Best results with warm, slightly thicker fabrics:
⭐ Fleece
⭐ Faux fur
⭐ Teddy fabric
⭐ Other cozy winter fabrics

Materials needed
Up to 16 in (0.4 m) outer fabric
Up to 16 in (0.4 m) inner fabric or lining
Optional (depending on your fabric choice): clips, basic sewing tools, and standard sewing machine settings for thicker fabrics.

Perfect for
⭐ Winter accessories sewing
⭐ Handmade gifts
⭐ Cozy matching hats for family
⭐ Scrap-friendly projects if you combine fabrics

Digital item notice
This listing is for a digital PDF sewing pattern, not a finished hat. You will receive an instant download after purchase.

License
For personal use only. You are not allowed to sell sewn items made from this pattern. If you need a commercial license, please contact me.

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Reviews for this item

What buyers say, summarized by AI: Great pattern Clear instructions

5.0

We calculate this number using a recency-weighted average of all ratings, with a rating's value decreasing by half each year to best reflect the current experience.

(17 reviews)

4.9 Item quality
5.0 Shipping
5.0 Customer service
100% Buyers recommend
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5 out of 5 stars 5 This item

Chasity Mar 17, 2026

Great pattern! Thank you so much

Chasity Mar 17, 2026

5 out of 5 stars 5 This item

Myra Feb 7, 2026

Perfect for what I needed!

Myra Feb 7, 2026

5 out of 5 stars 5 This item

Jill Jan 25, 2026

Great pattern! Instructions also helpful. Thx!

Jill Jan 25, 2026

5 out of 5 stars 5 This item

Margaret Jan 17, 2026

The pattern pieces were accurate and the directions were easy to follow.

Margaret Jan 17, 2026

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