Low Waste Sunhat and Bucket Hat Pattern

Elizabeth

Designed by Elizabeth

Owner of TheCraftofClothes

What to know

Digital download

Digital file type(s)

3 ZIP, 1 PDF

Make yourself a sunhat or bucket hat with less than 5% fabric waste.

This hat has an unusual construction, a self-lined crown, interior ribbon and topstitched brim. It comes in five sizes, to fit a 54cm/21¼" - 62cm/24½" head. The larger the size, the smaller the percent of fabric waste.
UPDATE: sizes 64cm/25¼" and 66cm/26" have been added; pattern pieces in a separate zip file.

This pattern is made for woven fabrics.
Suitable fabrics for the sunhat include quilting-weight cotton, chambray and light weight cotton drill. The fabric needs to be fairly light in weight so the brim doesn't droop.
The bucket hat fabric can be medium or light weight, for example cotton drill, lightweight denim, baby cord, or the above suggestions for the sunhat.
One-way prints are fine. Stripes work well if they're the kind that are random and don't particularly need matching.

The pattern is provided as a printable pdf, tiled to A4 or US Letter paper sizes.
A YouTube sew-a-long video link is included.
The instructions are for machine sewing, but you could sew the whole hat by hand if desired.

Please note this is a DIGITAL sewing pattern, NOT a physical product.
This isn't a beginner's pattern; some sewing experience is required.
The pattern is in metric and imperial.

For more on this pattern, please visit my website www.lizhaywood.com.au, May and June 2024 archive.

Usage and selling: these patterns may not be shared, copied or given away. These patterns can be used to make physical items to sell.

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What buyers say

Summarized by AI from all item reviews

5.0 (18)
Great pattern Love it
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Price:$9.19

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Reviews for this item

5.0

We calculate this number using a recency-weighted average of all ratings, with a rating's value decreasing by half each year to best reflect the current experience.

(18 reviews)

5.0 Item quality
5.0 Shipping
5.0 Customer service
100% Buyers recommend

What buyers say

Summarized by AI from all item reviews

Great pattern Love it

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5 out of 5 stars 5

Karen Jun 18, 2026

I've never made a hat before. The sew along directions and written directions were easy to use, understand and execute. The little hints in sew along were priceless. This pattern will be used for the whole family!

Karen Jun 18, 2026

5 out of 5 stars 5

Caroline May 30, 2026

This hat would be perfect for my upcoming trip, but alas life got in the way and it must wait. I have some nice fabric waiting though.

Caroline May 30, 2026

5 out of 5 stars 5

Etsy buyer Mar 27, 2026

Great customer service, very thoughtful and helpful. Made custom adjustments to the pattern for me.

Etsy buyer Mar 27, 2026

5 out of 5 stars 5

Kathryn Dec 20, 2025

Great pattern and service, as usual!

Kathryn Dec 20, 2025

Meet your seller

TheCraftofClothes
TheCraftofClothes ·

United States

We calculate this number using a recency-weighted average of all ratings, with a rating's value decreasing by half each year to best reflect the current experience. 5.0
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5.3k sales
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8 years on Etsy

Usually responds in a few hours

Smooth shipping Has a history of shipping on time with tracking.

Speedy replies Has a history of replying to messages quickly.

Rave reviews Average review rating is 4.8 or higher.

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Listed on Jul 25, 2026