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Control Plan Template Excel | AIAG Process Control Plan | Characteristics, Spec, Gauge & Reaction Plan | APQP PPAP | iatf 16949 iso 9001

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Highlights

  • Designed by ShopFloorOps
  • Digital download
  • Digital file type(s): 1 File

A control plan is the promise you make to your customer about how quality is actually held — not in someone's head, but on paper. This template follows the AIAG 13-column format auditors and customers expect, tying every product and process characteristic to a spec, a gauge, a frequency, and a reaction plan.

The 13 columns


Process step / operation and step number
Characteristic type — product or process
Characteristic name / description
Specification / nominal value and tolerance / acceptable limits
Control method — incoming, in-process or final
Measurement system / gauge / tool
Sample size and sample frequency
Who measures
Reaction plan — exactly what to do when it's out of control


A full part-info header ties the plan to a specific part number, revision level, customer / program, phase, and the people who prepared and approved it — the traceability a PPAP or audit demands.

What's inside (3 tabs)


Control Plan — the blank template, numbered rows and all 13 columns
Example (Filled In) — a machined-bracket line, worked end to end
Instructions — a field-by-field guide to every column


Details


Microsoft Excel (.xlsx) — no macros required
Works with Excel 2016, 2019, 2021 and Microsoft 365
Prints landscape for the PPAP / CAR packet
Instant digital download


Built by a quality practitioner for quality practitioners — quality engineers, SQEs, APQP/PPAP teams, process engineers, and IATF 16949 / ISO 9001 coordinators.

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Listed on Aug 11, 2026
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