Process Launch Bundle — PFMEA Control Plan PPAP Checklist FAI Form Excel Templates Quality Engineer New Product Launch apqp ppap Kit

PROCESS LAUNCH BUNDLE
4 EXCEL TOOLS — PFMEA → CONTROL PLAN → PPAP → FAI
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Launching a new product or process is a chain of documents, not a single form. PFMEA identifies the risks. Control Plan turns those risks into actual process controls. PPAP Checklist tracks the submission package. FAI Form verifies the first article conforms.
This bundle gives you all four — the documents that form the backbone of a Level 3 PPAP submission and every new-product launch — at 27% off versus buying them individually.
Built for quality engineers, manufacturing engineers, and APQP team leads who launch parts for IATF / ISO customers.
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WHAT'S INCLUDED (4 EXCEL FILES IN ONE ZIP)
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① PFMEA — PROCESS FAILURE MODE & EFFECTS ANALYSIS
Identify what can go wrong in your process, rank by Severity / Occurrence / Detection, calculate RPN automatically, and document risk controls. Covers process steps, failure modes, effects, causes, current controls, and recommended actions. PPAP Element 6 deliverable.
② CONTROL PLAN
Translate PFMEA outputs into actual process controls. Per-characteristic monitoring plan — what to measure, how often, by whom, with what reaction plan. IATF 16949-style format covering prototype, pre-launch, and production phases. PPAP Element 7 deliverable.
③ PPAP CHECKLIST (QA-F-225)
Track your PPAP submission element by element across all 18 AIAG elements. Covers submission Levels 1-5 with Submit/Retain status per level. Pre-filled Level 3 example included showing how a complete submission looks.
④ FAI FORM (QA-F-240 Rev A)
Verify the supplier's first production parts against the drawing. 6 tabs with automatic PASS / WARNING / FAIL / MANUAL logic for 30 characteristics. IATF-lean format that documents the first article actually conforms. PPAP Element 9 deliverable.
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THE PROCESS LAUNCH CHAIN — WHY THESE FOUR
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These four documents aren't random — they're the working chain of a new product launch:
→ PFMEA → identifies what can fail (risk analysis)
→ CONTROL PLAN → defines how you'll prevent it (process controls)
→ PPAP CHECKLIST → tracks the submission package (deliverable management)
→ FAI FORM → verifies the first parts conform (final proof)
Owning all four means you can take a new part from concept through customer approval without scrambling for a template the night before a launch milestone.
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WHO THIS IS FOR
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✔ Quality engineers preparing PPAP packages for OEM customers
✔ Manufacturing engineers launching new parts or process changes
✔ APQP team leads coordinating cross-functional launch documentation
✔ Supplier quality engineers verifying supplier launches
✔ IATF 16949 and ISO 9001 coordinators standing up launch governance
✔ Continuous improvement leaders running process change controls
✔ Small manufacturers formalizing their new product introduction process
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STANDARDS REFERENCE
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→ ISO 9001:2015 §8.3 — Design and development of products and services
→ ISO 9001:2015 §8.5.1 — Control of production and service provision
→ IATF 16949:2016 §8.3.4.4 — Product approval process (PPAP)
→ IATF 16949:2016 §8.5.1.1 — Control Plan
→ AIAG PPAP 4th Edition — Production Part Approval Process reference
→ AIAG FMEA 4th Edition — Process FMEA methodology
→ AIAG APQP — Advanced Product Quality Planning reference
Standards referenced for informational alignment only — not certification documents.
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FORMAT & DELIVERY
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✔ Delivered as a ZIP file containing 4 individual Excel workbooks (.xlsx)
✔ Each tool is also sold separately in this shop — this bundle gives you all four at a discount
✔ Compatible with Microsoft Excel 2016 and later (Windows and Mac)
✔ Instant download — available immediately after purchase
✔ Editable — add your logo, part numbers, customer names, or company branding
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WHY SHOPFLOOROPS
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These tools were built by someone who has actually sat in PPAP review meetings, watched a Control Plan fail an IATF surveillance audit because it didn't match the PFMEA, and chased FAI signatures the day before a Job 1 milestone. They reflect how product launches really work — not a textbook version.
If you have questions about chaining the four documents together or how to handle a specific customer requirement, message us through Etsy. We answer.
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ALSO AVAILABLE IN THIS SHOP
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→ Process Capability Study (Cp/Cpk/Pp/Ppk) — PPAP Element 11, pairs with this bundle
→ MSA / Gage R&R — PPAP Element 8, verify gage before relying on Cpk
→ Reverse PFMEA — annual PFMEA verification on the shop floor
→ Supplier Scorecard — track suppliers post-launch
→ New Supplier Onboarding Bundle — qualify new suppliers (assess → submit → verify → manage)